So, in being a little late to the party with all the composite hood talk I will heed the advice of squaab99t and start a new thread.
I had a day dream after I bought the bruised and battered ex-Hutchens ice racer from Teresco to replace each battered panel with fiberglass or carbon fiber or at least a fully removable nose. Once can dream…
Last year I saved a 79 900 hood (duel vents) and did the body work on it over this winter to make a quality hood mold. Being my first experience working with fiberglass I solicited the help of a custom car shop next to my shop in central CT (Eddie Barrett Seat Company).
The mold came out great and I have popped one prototype hood out and hope to have another one by this weekend. As you can all see the first one was a test, with one layer of ‘race’ glass and then a second layer of core-mat in the center to prevent flex and bagged carbon fiber for strength around all 4 sides. This was due to Ed thinking that the single layer of glass would be to flimsy (he is used to custom cars like kit cobras and pieces that are more about strength than weight), even though I was explaining that this was primarily for racing and would be dezused or pinned. The result is a hood that is probably a little overkill but still, if I had to guess 10 to 15 pounds, but I don't really know? (I will scale it this week and get an exact weight) I think the next hood will be significantly lighter. For those of you not familiar the core-mat material, it looks like the spill pillows used for ice racing, or a very thick paper towel like material. This core-mat soaked up a lot of resin and I think added a bit of unnecessary weight and might only serve a purpose as a good strengthened anchor for a stock hinge on more finished hoods.
That being said, now that I have the mold I am hoping to help out all of the interested East coast Saab brethren in producing these to your liking (not excluding the left coasters or islander, it just looks as if Drew might have you all covered). I am thinking the same price range that Drew posted $300 to $800 depending on material and finish.
Check out the pics and let me know what you think. If any of you are interested in a hood let me know. In a perfect world I hope to have left and right front fenders by the end of the summer…
79' 900 Fiberglass/Carbon Fiber hoods (east coast)
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
more pics
- Attachments
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- Tooling gel coat for the mold
- photo (19).JPG (105.57 KiB) Viewed 5088 times
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- photo (29).JPG (78.29 KiB) Viewed 5088 times
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- diced up the glass to make sure if went into the vents
- photo (30).JPG (96.8 KiB) Viewed 5088 times
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- Posts: 40
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- Nickname: kip
- Number of Saabs currently owned: 4
Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Yet more pics of the mold
- Attachments
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- photo (33).JPG (98.79 KiB) Viewed 5087 times
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- Good thickness
- photo (34).JPG (89.45 KiB) Viewed 5087 times
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- photo (37).JPG (97.6 KiB) Viewed 5087 times
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
and more...
- Attachments
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- Popping the vents took some time
- photo (38).JPG (101.65 KiB) Viewed 5087 times
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- popped mold!
- photo (39).JPG (93.9 KiB) Viewed 5087 times
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- photo (40).JPG (103.44 KiB) Viewed 5087 times
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
yup more
- Attachments
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- Laying up the first hood material
- photo (28).JPG (93.49 KiB) Viewed 5085 times
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- first hood!
- photo (18).JPG (68.09 KiB) Viewed 5085 times
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- photo (22).JPG (119.41 KiB) Viewed 5085 times
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
First hood, after body work and primer
- Attachments
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- photo (21).JPG (97.34 KiB) Viewed 5085 times
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- photo (25).JPG (126.34 KiB) Viewed 5085 times
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- photo (36).JPG (122.51 KiB) Viewed 5085 times
- SwedeSport
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Instead of making the material thicker, you can cut strips of foam, maybe 1/4-1/2 inch thick and laminate over them to create structure to stiffen the hood. It will add a bunch of rigidity without the weight or cost.
how many layers of cloth were you expecting to use in a pin on type race hood?
how many layers of cloth were you expecting to use in a pin on type race hood?
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- DrewP
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Sweet!
"You can educate ignorance, but you can't fix stupid."
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Sure...they are on the westcoast now and the Northeast. Let me know when they get to the southeast
Jesus H. Tapdancin Christ,...
Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Did these ever get produced?
I wish my car had winter mood technology.
- RadioFlyer
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
A fiberglass/CF hatch would be pretty sweet too - the stock one weighs a ton!
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Re: 79' 900 Fiberglass/Carbon Fiber hoods (east coast)
Can you make some more of these? Price?
Less brake more gas!
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